Home / Transcripts / TCPL Packaging Limited (523301) · August 12, 2026

TCPL Packaging Limited (523301) Earnings Call Transcript

August 12, 2026

BSE IN Materials Containers and Packaging earnings 56 min

Earnings Call Speaker Segments

Operator operator
#1

Ladies and gentlemen, good day and welcome to TCPL Packaging Limited's Earnings Conference Call. [Operator Instructions] Please note that this conference is being recorded. I now hand the conference over to Ms. Jenny Rose from CDR India. Thank you and over to you.

Jenny Rose Kunnappally attendee
#2

Good afternoon, everyone, and thank you for joining us on TCPL Packaging's Q1 FY '27 Earnings Conference Call. We have with us today Mr. Saket Kanoria, Chairman and Managing Director; Mr. Akshay and Vidur Kanoria, Executive Directors; and Mr. Vivek Dave, GM Finance of the company. We would like to begin the call with brief opening remarks from the management, following which we will have the forum open for an interactive question-and-answer session. Before we start, I would like to point out that some statements made in today's call may be forward-looking in nature and a disclaimer to this effect has been included in the results presentation shared with you earlier. I would now like to invite Mr. Akshay to make his opening remarks. Over to you, Akshay.

Akshay Kanoria executive
#3

Good afternoon, everyone, and thank you for joining us today for TCPL Packaging's Q1 FY '27 earnings call. I will begin by taking you through our business and financial highlights for the quarter under review. Following which, we will be happy to open up for a question-and-answer session. FY '27 has commenced on a strong note for TCPL with healthy demand across our key businesses, continued improvement in operating performance and another quarter of broad-based and profitable growth. During the first quarter, we delivered a record quarterly performance with consolidated total income increasing by 16% year-on-year to INR 495 crores while EBITDA grew by 17% to INR 88 crores with margins improving to 18%. Cash profit increased by 56% year-on-year to INR 76 crores while PAT grew by nearly 79% year-on-year to INR 40 crores. This performance was driven by strong demand particularly in the domestic market with both of our Folding Cartons and Flexible Packaging business performing very well. We continue to grow ahead of the market and gain share across key segments supported by strong customer relationships, disciplined execution and continued investments in capacity, technology and value-added solutions. Despite various headwinds during the quarter, we were able to grow volumes and improve margins, reflecting the strength of our operating performance and focus on efficiencies. Our export business also recorded steady year-on-year growth. However, we remain cautious on the near-term outlook given the continuing uncertainty in the global operating environment. One of the highlights during the quarter was the continued strong performance of our Flexible Packaging business. Our existing facility is now operating at optimal utilization supported by strong customer demand. To support the next phase of growth, we have initiated the addition of a high speed manufacturing line. The expansion will provide additional capacity to address growing customer requirements, increase the share of value-added products and pursue new opportunities across domestic and export markets. We will continue to invest to support future growth while maintaining a prudent approach to capital allocation. Packaging remains the cornerstone of TCPL and will continue to be the principal focus of our investments. We see significant opportunities to deepen our presence across existing customers, broaden our product portfolio, expand our presence in international markets and further strengthen our leadership position across both paperboard and flexible packaging. At the same time, we continue to evaluate adjacent opportunities where our existing capabilities can provide a strong foundation for long-term growth. In this context, today marks an important milestone in TCPL's journey and we are pleased to announce our proposed entry into the Advanced Chemistry Cell battery materials value chain through lithium-ion battery separator film. This initiative represents a natural extension of capabilities TCPL has built over several decades. While the end application is different for battery, many of the underlying competencies required, including specialized films, polymer processing, precision manufacturing, process engineering, stringent quality systems and R&D are closely aligned with our existing strength. We, therefore, see this as a logical extension of our capabilities into an adjacent technology-driven opportunity. The project will be established through a subsidiary with a proposed investment of approximately INR 125 crores to be deployed over the next 18 months with commercial production targeted during Q4 FY '28. We intend to develop the business in a phased manner, initially focusing on establishing the manufacturing infrastructure, developing the technology platform, validating the product, completing customer qualification processes and building strong relationships with customers before pursuing large-scale expansion. The proposed facility will initially have a manufacturing capacity of approximately 70 million square meters per annum supporting around 6 to 8 gigawatt hours of lithium-ion cell production annually. Over the longer term, subject to customer demand and market developments, we plan to scale this platform to nearly 500 million square meters per annum capable of supporting approximately 50 gigawatt hours of battery cell manufacturing capacity. We believe the timing of this investment is attractive given the significant investments underway in India across electric vehicles, energy storage systems and domestic battery manufacturing supported by policy initiatives aimed at increasing localization across the battery value chain. As domestic cell manufacturing capacity expands over the coming years, we expect demand for locally manufactured separator films to grow meaningfully. TCPL is well positioned to participate in this emerging opportunity by leveraging the engineering and manufacturing expertise built over the last 3 decades. I would also like to reiterate that our packaging business remains our core focus. The battery materials initiative is an additional long-term growth platform that complements our existing strengths while we continue to expand and strengthen our packaging business. We will continue to invest in capacity, technology, automation and product innovation to enhance our competitive position across our existing businesses. Looking ahead, we remain optimistic about the demand environment for packaging. Consumption-led growth, increasing premiumization, rising demand for sustainable packaging solutions and continued outsourcing by branded customers provide favorable structural tailwinds for the industry. With our diversified customer portfolio, strong manufacturing capabilities and balance sheet; we believe we are well positioned to sustain profitable growth while maintaining a prudent approach to capital allocation. With that, I would like to request the moderator to open the forum for any questions or suggestions that you may have. Thank you.

Operator operator
#4

[Operator Instructions] Your first question comes from the line of Abhisar Jain with Monarch AIF.

Abhisar Jain analyst
#5

Sir, the first question is on the new CapEx on the Flexible Packaging side that you have mentioned. So what would be the capacity that we plan to add and what would be the CapEx for this?

Akshay Kanoria executive
#6

Yes. Vidur, you want to get that?

Vidur Kanoria executive
#7

Yes. So we'll be adding about a 30% increase on our existing capacity. About 30% you can say is the increase.

Abhisar Jain analyst
#8

And approx CapEx for that?

Vidur Kanoria executive
#9

So we'll be investing about INR 50 crores to INR 60 crores.

Abhisar Jain analyst
#10

Understood. And is the flexible, because you're triggering expansion, so on the existing capacity we are at full utilization and what would be that number in terms of utilization percentage?

Vidur Kanoria executive
#11

Yes, Utilization is varying month-to-month, but it's fairly almost, you can say, fully utilized.

Abhisar Jain analyst
#12

Understood. And on the Folding Carton side, as of now what would be our capacity utilization and how much room we will have before we look to trigger any expansion there also?

Akshay Kanoria executive
#13

Yes, I'll take that. So we are at about 70-plus percent. But in different units, we may be at a higher or lower utilization. So as of now, it's fine. We are mostly concentrating on expanding area in a couple of our factories to make room for CapEx in the next year. And in some of the plants, we do have some area already developed and spare. So as and when the orders pick up like in Chennai, then we can quickly add capacity in a quarter or 1.5 quarters' notice.

Abhisar Jain analyst
#14

Right. And the next of course is on your new venture. So pretty good to kind of see that we have identified high growth area to enter into. So just a few thoughts I want to get from you. First is that how did you kind of narrow down to this product of battery separator film and how long have you guys been researching or analyzing on this opportunity before you could zero in on this? And for the technology whatever involved, you have mentioned that it is building on group's capabilities already and it's a strategic fit. But just still checking on the tech side, do you need a tech partner here or a tech transfer or it would be in-house and based on whatever analysis you would have done, you're pretty confident on kind of manufacturing this in one go?

Saket Kanoria executive
#15

Okay. I'm Saket Kanoria. I can answer this question. So on the group side, we have been always looking for opportunities. And there was many years ago, opportunity to invest in BOPP and polyester film and we felt that that is more commoditized and will get increasingly commoditized. So we were not interested in investing in such an opportunity. But here when we have been meeting lots of people and there are a lot of business associates who are connected with us and we come to know that the battery business in India is expected to grow leap and bound. And ultimately, we will try to be near where China is today maybe in 5, 10 years. And there is this polymer film, which is used within the cell. So it fits in very well with our philosophy, which is to make value-added materials and that led to lot of research and lot of visits to countries outside India and to meet so many such product manufacturers, material suppliers, et cetera, and that's how we have narrowed it down. As far as the technology is concerned, we understand these materials very well. And over the years, TCPL has got into many new fields and I would say that almost in every field we've got into, we are easily amongst the best in terms of the technology. We started the company in the '90s producing tobacco cartons, then we got into folding carton, then we got into paper cup, we got into cylinder engraving, we got into flexible packaging, we got into tipping paper, we got into shrink sleeve, we even got into ink business. I think each of these are specialized technologies where we have done very well with respect to the technology. In some we are the leader, but nowhere we are follower in terms of technology or in terms of product quality. So that gives us the confidence to assemble a top class team and be able to execute this venture to be able to match expectations of customers who are going to be very, very demanding because end of the day, it is in the battery where it is a very unforgiving business. So I hope that answers your question.

Abhisar Jain analyst
#16

Yes, sir. Very, very helpful, sir. Pretty clear. And just a follow-up on this that in this project, do you have the indication that you can give us in terms of on the investment that we are making, how much would be the asset turns for the Phase 1 and what kind of margins are there in this product?

Akshay Kanoria executive
#17

So the Phase 1, the thing is that we are building infrastructure so that in future when we expand, as we have indicated, our vision is to make 500 million square meter. So we are buying the land a big parcel, which we will do in Phase 1. So it's not fair to actually compare the asset turn, but still we expect pretty good margin top line of between INR 150 crore to INR 200 crore on this first phase investment.

Abhisar Jain analyst
#18

And margins?

Akshay Kanoria executive
#19

Margin will follow, let's see, but I think it will be a good double-digit number.

Vivek Dave executive
#20

See, the return arithmetic on this from what our calculation meets very well our criteria as a company. So definitely, this is -- I mean if it works out well, it can be more attractive than our existing returns for sure.

Saket Kanoria executive
#21

Yes, because it's a very specialized field.

Operator operator
#22

The next question comes from the line of Danesh Mistry with Eternity Investment Management LLP.

Danesh Mistry analyst
#23

Congratulations on a good set of numbers. Sir, just one question. Your interest costs were lower. Was that a function of lower debt? And if so, what is your current debt outstanding, sir?

Akshay Kanoria executive
#24

So you're comparing with June last year. So compared to June last year, we had a ForEx hit in that quarter, which was mentioned in the previous year's results. And therefore, the comparison in this quarter is not strictly correct. So this is a normalized quarter.

Vivek Dave executive
#25

It is a normal cost this quarter. The last year that same quarter, there was a onetime large hit that we had to take on the mark-to-market cost.

Danesh Mistry analyst
#26

Understood. And when do you think Phase 1 will be up for the business?

Vidur Kanoria executive
#27

Our target is to commercialize by Q4 FY '28. So January, February 2028 is our target.

Operator operator
#28

Our next question comes from the line of Rohan with InCred.

Rohan Kalle analyst
#29

Congrats on a strong set of numbers for the quarter. Just to dive into the numbers. How was the growth profile in terms of the domestic business? Any color you can give on volume and price growth during the quarter? And how are exports trending this quarter as well?

Akshay Kanoria executive
#30

Yes. So we did have a growth in both domestic and export for the quarter and the domestic growth was much higher than our export growth at a good double-digit clip and the export was also not bad. So overall, we are quite pleased with the mix. And in terms of the volume value split, it was a little bit more value and a little bit less volume, but even the volumes were good high single-digit number. So overall, we were quite happy and it was very broad-based sort of growth.

Rohan Kalle analyst
#31

Just a follow-up here. The export coming back into positive, which regions would have driven this?

Akshay Kanoria executive
#32

That detail we don't share of course. But basically last year, I think the same quarter was particularly a poor quarter and so this year was a bit of a normalization. But I would say that we were a little pessimistic going into the quarter, but it turned out to be all right.

Rohan Kalle analyst
#33

Got it. Just a few questions on the expansions that you've announced. At the 500 million square meter mark, what kind of revenue potential do you see?

Akshay Kanoria executive
#34

Vidur?

Vidur Kanoria executive
#35

Yes. So it would follow a similar trend to our Phase 1 figure in terms of revenue. So the guidance we had given for that was around INR 150 crores to INR 200 crores. So for this -- I mean it's tough to give a figure, but somewhere around INR 1,100 crores, INR 1,200 crores I think would be a fair estimate for now although we don't know exactly how the prices would be trending at that time. But eventually it could be between INR 1,200 crores, INR 1,300 crores, something around that.

Rohan Kalle analyst
#36

Sure. And in terms of from a moat perspective, what kind of structural advantages would we have in this space? Is it something that will be largely an import substitution angle for domestic APC players under the PLI scheme or is there also a strong export angle that you see here?

Vidur Kanoria executive
#37

So we are open to both. Our primary focus is to look at fulfilling the needs of domestic cell manufacturers and that's where we see a tremendous growth about to happen probably faster than other places in the world. So our primary focus is to support the government initiatives to boost cell manufacturing domestically. And as we learn, as we go on, we also definitely will look at export opportunities. But like I said, of course to fulfill the ACP ecosystem in India, we are very much focused on that.

Akshay Kanoria executive
#38

And then once we can prove our chops in India, then I think the world market can open up. It depends very much on the geopolitical environment at the time.

Rohan Kalle analyst
#39

Right. And in terms of the qualification time lines, how long does it take to, let's say, get a new customer on board here?

Vidur Kanoria executive
#40

Yes. So as far as the separator is concerned, what we understand from various cell makers is that the qualification time line is slightly faster than the other materials like the anodes and cathode. So I think we're well placed here, but we are of the mindset that it will take us at least a year to scale up for sure. So the first year, which is FY '28-'29, that year we do expect will go in qualification, testing and then starting commercial supply to different clients along that period. And we also need to see how fast they are able to set up their factories and scale up. So it's dependent on many factors, but we are patient and we'll play the long game when it comes to that. And that's something that we can totally accept as well being that it's going into critical components like EVs and energy storage systems.

Rohan Kalle analyst
#41

Right. Just the last one from my end. Firstly, on FY '27, any guidance on growth and margins? And broadly over the next 4, 5 years considering this new business also that we'll be doing, what kind of revenue mix do you envisage across, let's say, folding carton, flexible and the separator films?

Akshay Kanoria executive
#42

So we see the kind of historic trend kind of continuing. To give guidance is challenging in the current environment, there are so many factors out of control. But generally speaking, it's looking quite positive from where we sit today for the domestic as well as exports overall is all right and margins follow the top line typically. And over the next 4, 5 years, see the separator is going to be a long-term story. So once this scale and all really picks up, it will take a few years. So for the foreseeable future, the packaging business is definitely going to be the major driver of revenues as well as of growth. But yes, 4, 5 years down the line, let's see. The world #1 company in this separator business was a packaging company 10 years ago with a very similar profile to what we are today. And today, I think their separator business must be 20x or something their packaging business. So we don't know where this can go, let's see.

Operator operator
#43

[Operator Instructions] The next question comes from the line of Pavan Kumar with RatnaTraya Capital.

Pavan Kumar analyst
#44

Sir, can you first outline what is the non-separator CapEx for, let's say, FY '27 and FY '28? What is the CapEx we are expected to spend?

Akshay Kanoria executive
#45

In FY '27, we have about INR 100 crores budget and this does not include the separator. The separator spend will be over the course of the next 1.5 years. So this year, it will be probably more like the land cost and then everything else will pretty much be in next year's cost. So this will go up based on the separator announcement by maybe INR 30 crores, INR 40 crores. So between INR 100 crores and INR 150 crores.

Pavan Kumar analyst
#46

And FY '28 will also be a similar number or maybe lesser?

Akshay Kanoria executive
#47

No. FY '28 from now, we don't know because it depends on how our carton business goes. We re keeping some space this year. That's what some of the CapEx is for enabling CapEx next year. So there will be at least similar CapEx or may be more, I'm not certain.

Pavan Kumar analyst
#48

Okay. And Akshay, did I understand it right for this particular separator project, we don't require any outside technology transfers for the same? Is that right understanding?

Akshay Kanoria executive
#49

So we already sort of answered that question. But basically, we are developing technology from various sources and doing our own R&D and development and this is a TCPL product, which we'll be selling.

Pavan Kumar analyst
#50

Okay. Got it. And one last question on the margin side. Have the incremental pricing in terms of raw materials being passed on to the customers or is there still some pricing to be passed on?

Akshay Kanoria executive
#51

So there is typically like something of a lag when it comes to price increases being passed on. It's a bit of a difficult calculation because we always have some stocks and stocks on order and everything whenever the price increase goes up gets initiated, then it takes like over a quarter it gets passed through. So that's what has happened.

Vivek Dave executive
#52

Okay. But basically, the EBITDA margin could not be maintained if we didn't pass it through.

Akshay Kanoria executive
#53

Yes.

Operator operator
#54

Your next question comes from the line of Raman K V with Sequent Investments.

Akshay Kanoria executive
#55

What was the name of the company? Sequent?

Operator operator
#56

Sequent, yes, sir.

Raman Kerti analyst
#57

Can you hear me, sir?

Akshay Kanoria executive
#58

Yes.

Raman Kerti analyst
#59

Sir, I'm sorry, I joined the call a little late. I just want to understand this lithium-ion separator film business, what we will be doing once we start to commercialize? One is that. And second, how is the margin difference from our existing business versus this new line of business?

Akshay Kanoria executive
#60

Yes. So I would refer you to the presentation and press release. There's more details in that, which you can go through at length. But basically, this is a critical component of the lithium-ion battery, which separates, that's why it's called separator; it separates the anode and the cathode and regulates the charge and discharge cycle and we will be making that film in a phase-wise manner. The margin difference, as we said earlier, that we can't give an exact margin right now. But basically, in this first phase as well, we expect a good double-digit margin as well as double-digit return on investment in capital and eventually this can scale up substantially.

Raman Kerti analyst
#61

So can you hear me?

Akshay Kanoria executive
#62

Yes, go ahead.

Raman Kerti analyst
#63

So can you at least say whether it will be in line with our existing margin or much better than the existing margin?

Akshay Kanoria executive
#64

So we're doing in a phase-wise manner. So like right now, for example, we are incurring a lot of upfront cost on the land and all, which will be for the next 5, 6 years requirement in one shot. But definitely I mean we are looking at a better return on capital or investment than our existing business otherwise it wouldn't be sensible.

Raman Kerti analyst
#65

Understood. And sir, my last question is with respect to the growth. I think after 5 or 6 quarters, we delivered a double-digit growth. I just want to understand where are we witnessing the demand from? And going forward, is this demand sustainable?

Akshay Kanoria executive
#66

So there's a mix of volume and value. The volume is a bit more. In terms of the domestic, we are having a good volume growth as well. So overall, I think the demand has improved in India and kind of volume growth that our customers have also improved. The export also we have sort of -- like last year was a poor year for export. So this year we hope for some recovery and so far it's been all right. So it's a mix. And our Flexible Packaging business has grown very strongly as well. Hence, the CapEx in that business this year. So it's a mix. So overall, it is a broad-based growth. I think everything has grown, but like our flexible business has grown little faster.

Raman Kerti analyst
#67

And sir, the second part, is the growth sustainable?

Akshay Kanoria executive
#68

I mean yes, we feel so. We don't see any -- if there's another war somewhere, we don't know. But the Indian domestic demand is definitely sort of recovering. I think we can see that in the numbers everywhere.

Operator operator
#69

The next question comes from the line of Richa Agarwal with Equitymaster.

Richa Agarwal analyst
#70

Am I audible?

Akshay Kanoria executive
#71

Yes.

Richa Agarwal analyst
#72

Sir, I'm new to this company. My query was related to the news of ban, that plastic ban which has come in case of pan masala and could come for other products as well. I mean does it have any implication for your business in the sense does it open new opportunities for TCPL Packaging?

Saket Kanoria executive
#73

Plastics were always banned on pan masala, nothing new. This latest notification is misleading and it is more to do with some other structural change in the pan masala packaging. But we are not a very -- our core business may be marginally affected in the very short term, but we're not a major supplier for pan masala segment.

Operator operator
#74

The next question comes from the line of Nitesh Rege with ChrysCapital.

Nitish Rege analyst
#75

So Akshay, there were some news articles on this battery component some kind of PLI.

Operator operator
#76

Sorry to interrupt. Nitesh, your voice is not clear.

Nitish Rege analyst
#77

So there were news articles on battery component ecosystems under PLI. So does this new subsidiary will be getting PLI benefit, sir?

Akshay Kanoria executive
#78

So there has been a lot of news and discussion about PLI being launched for battery materials. So far the government has not formalized any scheme and they have not opened any application. Beyond that, then we'll have to discuss when the time for that comes. Otherwise I wouldn't want to speculate on anything for a policy that's not there yet.

Nitish Rege analyst
#79

Okay. And just as you said that we are building this technology in-house, do we have the capability because this would be a much higher technology requirement, right, that we are generally used to?

Akshay Kanoria executive
#80

So we've already answered that question and I would refer you back to the previous answer. But yes, certainly we are confident otherwise we wouldn't be taking this investment.

Operator operator
#81

The next question comes from Bhavesh with DV Investment Advisors.

Bhavesh Jain analyst
#82

So just can you touch upon the global players or also the domestic players who are into this separator business?

Akshay Kanoria executive
#83

Right now, nobody -- Vidur, why don't you answer. But I think there's nobody today in India who's manufacturing this material and who has announced any plan to manufacture either.

Vidur Kanoria executive
#84

Yes. So there are manufacturers of separators for lead acid batteries. But for lithium-ion battery today, there's no capacity online. So from what we understand, there's obviously people who are looking at it and the existing lead acid separator manufacturers as well, some of them. But nothing has been announced and there's no commercial production in operation today in terms of competitors for lithium-ion battery separator.

Bhavesh Jain analyst
#85

So this is for domestic market, right? And what about the international market? Like how many players are there?

Vidur Kanoria executive
#86

International market is more fragmented. There's a lot of players. It's tough to give you a number. The majority of the players are of course like all other battery materials are focused in China, Korea and Japan with China being the lead player. So there's multiple in China. It's not dominated by 1, 2 or 3 companies. So there's a lot of manufacturers in these countries.

Operator operator
#87

The next question comes from the line of Jayesh Shroff with Cask Capital.

Jayesh Shroff analyst
#88

I just wanted to ask our CapEx that we are going to do in terms of flexible packaging. So few years ago we experimented with Innofilms, which was a single layer recyclable packaging. So is the new CapEx on that lines or it's the traditional flexible packaging lines that we have?

Akshay Kanoria executive
#89

It's on the traditional flexible packaging not under the PE film making.

Jayesh Shroff analyst
#90

Okay. So what is the update on that line of business? Because I think before we merged that company into the parent, I think that was not doing too well I mean in terms of technology. So any update there?

Akshay Kanoria executive
#91

So originally, we had some issues with the machine, but that got solved some time ago and now there's no problem in terms of technology or the performance or anything of the product. That there is no concern. Concern is more that brand owners are not adopting the change towards mono material packaging with the kind of speed that we were expecting when we put the investment.

Saket Kanoria executive
#92

But overall, now this line is doing quite well. And I think it is justifying the investment we have made, both for internal and external market.

Akshay Kanoria executive
#93

It's also a very good marketing tool for us because as a company, there is a good differentiation which we can show to customers. Even if this is a smaller part of their buying, still it's very critical future sort of requirement, which every customer knows that they're going to have to adopt at some point.

Jayesh Shroff analyst
#94

Okay. I just ask because most of the FMCG companies at least on paper, they have this target of having full sustainable packaging by 2030. I'm surprised that you're saying that they are [Technical Difficulty]

Akshay Kanoria executive
#95

Actually it was because of COVID and then the result, there was a big pressure on growth and then there was pressure on margin, after COVID, there was inflation and all that. So in those few years, these targets got extended or deferred or forgotten sort of. But definitely it is a requirement and more and more markets in the world are regulating their packaging and adding recyclability standards to their packaging. So these also provide a big push towards the demand for mono material packaging. But yes, is the adoption where we would have expected it to have been? No, it's not, but still long term it is a good bet.

Vidur Kanoria executive
#96

Vidur here. So basically the government is not mandating the use of recyclable packaging today in India. So until the government does do that, there will be less pressure on brand owners to move to something like this. But like Akshay said, we are future ready so when that does happen and inevitably it will happen at some point, we will be ready. And in the meanwhile, we've been developing a lot of high value fully recyclable packaging, which we are selling as export. So there's a good market built abroad and it's growing in various geographies. So when it does come to India, we'll be much better suited than most others.

Operator operator
#97

[Operator Instructions] The next question comes from Nishant Bagrecha with InCred Research.

Nishant Bagrecha analyst
#98

Congratulations, Akshay and team, for the great set of numbers and also entering the new venture. So I have couple of questions. So firstly, on this -- so you mentioned that the existing flexible packaging facility is running at optimal utilization and you are now adding fourth line. So what is the time line of commissioning of this line? And also will this new line cater to the existing customers or will it enable to pursue the new customer segments or geographies?

Vidur Kanoria executive
#99

Yes. So the existing -- the new line for flexible we envisage should be operational by January February next year. And with regards to the customers, well, it could be from same amount of customers, but definitely we will target new clients, but it's basically the same sector. It's the same kind of packaging and everything. So it's just an increase in capacity and it's catering to the similar group of customers although of course we hope to develop new customers.

Nishant Bagrecha analyst
#100

Okay. And also are you at optimal capacity utilization for folding carton as well or is it still headroom left for folding cartons?

Akshay Kanoria executive
#101

I answered that earlier. We do have some headroom left, but it's factory to factory dependent. We are pan-India. So some plants we have capacity, some plant we are choked. So we are building room for expansion, which we can do from next year onwards. And this year also, we are seeing how the situation develops further and we can always make quick decisions with like a quarter's notice.

Nishant Bagrecha analyst
#102

Okay. And lastly, given the strong growth and also increasing contribution from flexible packaging and other value-added products so how should we think about the overall margin trajectory over the next 3 to 4 years? So is there scope for structural margin expansion as the mix shifts towards the higher value-added businesses?

Akshay Kanoria executive
#103

So see, the flexible packaging is a lower-margin business generally speaking. The returns are similar profile-wise, return on capital and all, which is really what matters. But the EBITDA margins tend to be lower. So obviously as the flexible grows, it can reduce the company margin. But so far, the carton has also grown and the overall mix has been quite healthy. So we have maintained a good margin profile over the last couple of years. So we see that continuing. I mean whether it will expand or reduce, I can't really say from now. But is there anything structural that is dragging it down or pulling it up? I can't say that right now.

Operator operator
#104

The next question comes from the line of Pulkit Singhal with Dalmus Capital Management.

Pulkit Singhal analyst
#105

Congrats on a good set of numbers. First question is on the battery separator business itself. So will this be a 100% subsidiary? And what would be like the CapEx for every subsequent 70 million square meters that you have?

Akshay Kanoria executive
#106

So Pulkit, if you saw that PPT which we put, you can see that this is the first phase where we will be doing the conversion activity and then eventually, we have to go backward into the base film. So that entails more CapEx than the coating. So it's not so simple that you take this CapEx and multiply it. But we are also incurring some CapEx upfront like on the land and all. So it's a bit complicated to answer that question. But just to make it simple, no, it's not that you can just multiply it by 8x and you'll get to the same number. It will be more than that.

Pulkit Singhal analyst
#107

Okay. But this is envisioned to be 100% owned subsidiary, right?

Akshay Kanoria executive
#108

Yes. Right now, yes,

Pulkit Singhal analyst
#109

Okay. And what is the lead time for these machineries? Because we have seen that some of the other specialized films that have been there, they had certain German manufacturers with long lead times, 1 or 2 years for the machinery. Is that something which is seen in this business as well or it's [Technical Difficulty]

Akshay Kanoria executive
#110

For the first phase, no. For the first phase, the lead times are like our packaging machinery lead times and then if we are going to put the film making and all that, that is a longer lead time. But that we don't know right now. I mean we'll see in a year or 2 what the scenario is.

Saket Kanoria executive
#111

But Pulkit, I mean from what we see is those films which you are talking about necessarily. So we don't see like 2 or 3 years or something like that to set up a base film line as well.

Pulkit Singhal analyst
#112

Understood. I think second question is more on the mix. So I'm surprised. I mean we had higher share of flexible and lower share of exports, but still our margins have gone up. Has there something changed on the domestic side in terms of competition intensity or is there any other reason that explains this because both were dilutive, I mean, in terms of -- supposed to be dilutive in terms of EBITDA margins?

Akshay Kanoria executive
#113

I mean on a quarterly basis, we can't pass too much detail because it really depends. We should look at it more long term I think and don't pass into it in quarters. But generally speaking, overall it's okay, I mean no major concern on margin.

Pulkit Singhal analyst
#114

Sure. Just lastly on this U.K. FTA and anything on the export side that you may be benefiting from the ongoing -- I mean already implemented FTA and the ones that are coming ahead in terms of Europe, et cetera?

Akshay Kanoria executive
#115

So we see that generally customers are, especially Europe, U.K. and all, they are quite positive on India and buying from India and moving sourcing here. So that's a positive trend. And these FTAs don't really help in terms of power product because they were anyways going at 0 duty. Flexibles is helped somewhat. There is a slight reduction in duties, which will make us more competitive than, say, if they were buying from a Vietnam or a Turkey, now we can be a little more competitive. So there it will help. But generally it leads to a positive sentiment towards buying from India in general, which is what is really helpful. So we do see good scope for further expansion in our export segment.

Operator operator
#116

The next question comes from the line of Darshita with DSP Asset Managers.

Darshita Shah analyst
#117

Sir, my first question was regarding the separator film business. I wanted to understand do we need higher OpEx? Should we be building in higher OpEx for this business given that we may have to hire some sector specialists or something like that to run the plant to help the business to help us with the technology or something like that?

Akshay Kanoria executive
#118

I think on the like INR 1,500 crores, INR 2,000 crore top line, which we have, it's not going to be a significant drag even if we put a very top heavy team today, we won't really.

Darshita Shah analyst
#119

No, no, INR 1,200 crores top line of course, but before that kind of comes through.

Akshay Kanoria executive
#120

In the separator business itself, yes, okay. But I'm saying overall for TCPL, it's not going to and it's already kind of budgeted in our calculation.

Darshita Shah analyst
#121

Got it. Okay. And when you made the comment on passing our ROCE threshold, I'm assuming higher than the 20% threshold that we usually have before entering any business or doing any acquisition?

Akshay Kanoria executive
#122

Yes.

Darshita Shah analyst
#123

Okay. Great. Secondly, on the Chennai plant, I mean I know you wouldn't want to give specific capacity utilizations, but how is the ramp-up going on at the Chennai plant? The last time I think around -- we saw that FY '27 utilization should improve. So that trajectory is it on the way?

Akshay Kanoria executive
#124

Yes, we're fairly satisfied there.

Darshita Shah analyst
#125

Okay. would be closer to the 70% odd number?

Akshay Kanoria executive
#126

Getting there.

Darshita Shah analyst
#127

Got it. And do we plan on setting up another line here given that I think 50% of the land is already?

Akshay Kanoria executive
#128

So we can decide very quick. There's enough space and everything is already made for 2, 3 lines. So there's nothing much to prepare as much as just decide in order tomorrow the machine. So that we'll see. We're just waiting a few more months or weeks or whatever and then we'll decide.

Operator operator
#129

We have our next follow-up question coming from the line of Abhisar Jain with Monarch AIF.

Abhisar Jain analyst
#130

Sir, just a clarification on the presentation that you have put for the battery separator film project. So on Slide #7, we have mentioned 2 phases and I think in one of the queries in between you mentioned. So can you just specify that when we start this project in Q4 FY '28, what would we do initially and then how quickly we move into Phase 2 and full end-to-end film manufacturing, how much that you will do?

Akshay Kanoria executive
#131

We are starting with the coating and conversion activity as indicated in our presentation. And how quickly we will go backward, that will be seen at the time. It depends on the business, how quickly we pick up, what the scenario is like in terms of the India and global market, the machinery. We can't comment.

Vidur Kanoria executive
#132

How fast the cell maker is able to scale up is the main thing. We have to have enough capacity in order to go backward. So there has to be enough demand in India is what I mean.

Abhisar Jain analyst
#133

Understood. And so the metrics that you are indicating either on -- I'm assuming either on asset turns or on margins or on ROCE are independent of whether the Phase 2 fructifies quickly or depending on the market situation slowly, right?

Akshay Kanoria executive
#134

Yes, yes. But even the Phase 1 -- I'm saying even Phase 1 or Phase 2 or overall, we are investing for a business that can give returns. So obviously the real fun will come when it's a larger scale and doing millions and millions of square meters, but it has to be a sustainable business generally speaking. That's why we are getting into it.

Abhisar Jain analyst
#135

Sure, sure, sure. And just one question also since you mentioned that the largest player has increased in size over time very significantly. So I'm assuming this is from China. So do you have an idea about what kind of capacity that they have or what do the Top 2, 3 largest players have in terms of capacity?

Vidur Kanoria executive
#136

Yes. So you're right about the company. But what capacity they have is tough for anyone to answer, but it's like way into the billions of square meters because in China, it's like, I don't know, more than 1 terawatt of cell manufacturing capacity. So you can calculate that the separator requirement is also enormous. So I mean it's a long way to look for us right now.

Operator operator
#137

Ladies and gentlemen, as there are no further questions from the participants, I now hand the conference call over to the management for closing comments.

Akshay Kanoria executive
#138

Thank you. I hope we have been able to answer all your questions. Should you need any further clarification or if you would like to know more about the company, please feel free to contact us or CDR India. Thank you again for taking the time to join us on this call. We look forward to interacting with you next quarter.

Operator operator
#139

Thank you, members of the management. On behalf of TCPL Packaging Limited, that concludes this conference. Thank you, everyone, for joining us and you may now disconnect your lines.

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